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2007 Dodge Nitro R/T TRANSFER CASE REMOVAL DISASSEMBLY

Posted on 30 April 2011 by admin

Download 1. Raise vehicle. CAUTION: Do not allow propshafts to hang at attached end. Damage to joint can result. 2. 3. 4. 5. Remove the front and rear propeller shafts. Refer to REMOVAL . Support transmission with jack stand. Remove rear crossmember and skid plate, if equipped. Disconnect transfer case vent hose (4). See Fig. 2. 6. 7. 8. 9. 10. Disconnect the wiring connector from the shift motor, if necessary. Support transfer case with transmission jack and secure with chains. Remove nuts (2) attaching transfer case (1) to transmission (3). Pull transfer case and jack rearward to disengage transfer case. Remove transfer case from under vehicle. DISASSEMBLY TRANSFER CASE-MP140 Position transfer case on shallow drain pan. Remove drain plug (2) and drain lubricant. 2. Using Holder C-3281 (1), remove the rear output flange nut. 3. Remove the rear output shaft flange (1) from the main shaft (2). If flange is difficult to remove by hand, remove it with bearing splitter, or with standard two jaw puller. Be sure puller tool is positioned securely on flange.

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